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Project Notes

#772 Zener Dropper

Using a zener diode as a voltage dropper/shifter.

Build

Notes

Zener diodes are often used as voltage regulators, as in LEAP#029 Zener Regulator.

Perhaps less commonly, they can also be used to lower the output voltage by an amount equal to the Zener diode’s breakdown voltage. In this configuration, a Zener diode acts as a voltage shifter/voltage dropper

The voltage shifter design puts the zener diode in series with the load:

VoltageShifter1

As long as Vin is greater than the zener breakdown voltage, Vout = Vin - Vzener

  • The zener diode will not conduct until Vin reaches the zener breakdown voltage, so in low voltage conditions, the load will be “off”
  • Since the zener must carry the full load current, it must have a suitable power rating
    • most common silicon zener diodes are only rated for 1W maximum, so only suitable for relatively low power loads
    • this is perhaps one reason why this configuration is not so common

VoltageShifter1

NB: I was reminded about this usage while watching one of Julian Ilett’s latest Vocoder videos on youtube. It included an example of zener diodes being used in a voltage shift configuration to regulate ±7V rails from ±12V rails.

vocoder-dropper

Testing the Behaviour

The test circuit uses a 3.3V 1N4728 zener diode in series with a 1kΩ “load” resistor.

A signal generator is used to feed a sawtooth wave, buffered by an LM358 voltage follower in order to provide sufficient drive power. The LM358 is powered from 12V to provide sufficient headroom for the test.

bb

schematic

bb_build

bb_test

In the following trace:

  • CH1 (Yellow) - Vin
  • CH2 (Blue) - Vout
  • CH3 (Red) - Signal In
    • 100 Hz sawtooth, 6V peak-peak, offset +1V (1 min, 7V max)
  • Purple - CH1-CH2 i.e. calculated drop across the zener diode

scope_test

Vout is measuring the voltage drop across the load resistor R1:

  • when the input voltage is well below the zener breakdown voltage, load is off
  • as the voltage approaches the zener breakdown voltage, the zener starts to conduct and load voltage starts to rise
  • as the voltage continues to rises, drop across the zener diode plateaus at the 3.3V rating for the zener diode

Credits and References

About LEAP#772 Power

This page is a web-friendly rendering of my project notes shared in the LEAP GitHub repository.

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About LEAP

LEAP is my personal collection of electronics projects - usually involving an Arduino or other microprocessor in one way or another. Some are full-blown projects, while many are trivial breadboard experiments, intended to learn and explore something interesting.

Projects are often inspired by things found wild on the net, or ideas from the many great electronics podcasts and YouTube channels. Feel free to borrow liberally, and if you spot any issues do let me know or send a pull-request.

NOTE: For a while I included various scale modelling projects here too, but I've now split them off into a new repository: check out LittleModelArt if you are looking for these projects.

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