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Project Notes

#414 DecadeProgrammableResistor

Building an old-fashioned 7-digit decade programmable resistor with push-button control.

Build

Notes

I found some neat pushwheel/thumbwheel decade switches, and immediately thought “decade programmable resistor”.

A decade box is an old-fashioned bit of test equipment, allowing an arbitrary resistance to be dialed up to order.

Dave Jones has covered the concept and shown examples. A good starting point is EEVblog #212 - DIY Decade Resistance Substitution Boxes:

clip

Construction

The pushwheel switches come as individual single-digit units that snap together. These are decade units with a common pole switching to one of 10 output pins. BCD versions are also available (these could be used, but require a somewhat more complicated resistor configuration to make a decade box).

wheel_unit

Circuit Design

With 10-throw switches, construction is trivial:

  • stage input is connected to the common
  • the 10 poles are connected in a ladder with a resistor between each pole (9 resistors)
  • stage output is tapped from the “0” position
  • hence the resistance between input and ouput varies from 0 to 9x the resistor value

I’ve drawn the schematic for the 7-digit circuit here (EasyEDA)

Schematic

The seven units for seven digits constructed. I’ve used axial 5% resistors (1Ω, 10Ω, 100Ω, 1kΩ, 10kΩ, 100kΩ, 1MΩ respectively), and theu mount quite nicely on the switches without additional wiring required.

build_units

Assembled as a 7-digit bank:

build_rear

build_front

And finally encased in a traansparent case (a Ferrero Rocher box iirc) with a terminal block for connectivity:

Build

Accuracy

I’ve not aimed for extreme accuracy in this build - only using 5% resistors as that’s what I had on-hand. But the results are quite agreeable - generally -2% to -4% across most of the range.

I’ve tabulated a selection of readings in this Google Sheet. Measurements were taken with a cheap digital multi-meter (which may have its own accuracy challenges).

Here’s a chart of the error from 1Ω to 1MΩ:

error_chart

Credits and References

About LEAP#414 Test Equipment
Project Source on GitHub Return to the LEAP Catalog

This page is a web-friendly rendering of my project notes shared in the LEAP GitHub repository.

LEAP is my personal collection of electronics projects, usually involving an Arduino or other microprocessor in one way or another. Some are full-blown projects, while many are trivial breadboard experiments, intended to learn and explore something interesting (IMHO!).

The projects are usually inspired by things found wild on the net, or ideas from the sources such as:

Feel free to borrow liberally, and if you spot any issues do let me know. See the individual projects for credits where due. There are even now a few projects contributed by others - send your own over in a pull request if you would also like to add to this collection.