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Project Notes

#146 555Timer/InvertingChargePump

Test an inverting charge pump circuit based on a 555 timer.

Notes

The classic charge pump circuit uses a switching mechanism to alternately:

  • charge a “flying capacitor” from the power source
  • discharge the capacitor to an output capacitor, from which the load draws its power

Depending on configuration, charge pumps are capable of output voltages up to and above the input voltage, as well as negative output voltages.

Charge pumps can be highly efficient compared to linear regulators, but in practice are unable to support high loads without large and expensive capacitors. Output voltage is also highly dependent on the load, hence real life circuits usually involve an automatic feedback control system to keep the output voltage relatively regulated.

For this experiment I’m testing an unregulated charge pump that can theoretically deliver an output voltage with a gain of -1 i.e. inverse the input voltage.

To keep things simple, I’m using a 555 timer to govern the charging cycle. R1 is set low with respect to R2, to ensure a near-50% duty cycle. A variable resistance component of R2 allows adjustment of frequency over a wide range without greatly affecting duty cycle:

Note that the charge pump is primed directly from the 555 timer output pin 3. 555 chips are generally rated for a maximum of +/-200mA on its output pin, so this arrangement is necessarily only suitable for low-power loads.

Some Measurements

I’ve seen this circuit repeated over the internet, with a wide range of component values. And usually no explanation is to why particular values are used. So first a (tedious!) series of tests..

Input voltage under load is ~ 8.62V

Frequencies, as measured with frequency counter:

  • Fmin = 0.795kHz (actual), cf 0.7kHz (expected)
  • Fmax = 73.434kHz (actual), cf 64.9kHz (expected)

OK, next here’s the table of output voltage measurements with variations in the circuit:

  • high and low charge frequencies
  • a range of output impedences, to see how stable the voltage is to load
  • flying and output capacitor values
  • different diodes: 1N4001 as a representative standard rectifier; 1N4148 for its high speed; 1N5819 for its low forward voltage
D1/D2 CF CL RL Vout (Fmin) Vout (Fmax)
1N4001 1µF 1µF 1kΩ -3.07 -4.03
1N4001 1µF 1µF 10kΩ -6.71 -6.35
1N4001 1µF 1µF 100kΩ -7.87 -7.64
1N4001 1µF 10µF 1kΩ -3.29 -4.30
1N4001 1µF 10µF 10kΩ -6.79 -6.38
1N4001 1µF 10µF 100kΩ -7.92 -7.62
1N4001 1µF 47µF 1kΩ -3.28 -4.30
1N4001 1µF 47µF 10kΩ -6.76 -6.33
1N4001 1µF 47µF 100kΩ -7.91 -7.65
1N4001 1µF 100µF 1kΩ -3.31 -4.46
1N4001 1µF 100µF 10kΩ -7.02 -6.71
1N4001 1µF 100µF 100kΩ -8.02 -7.75
1N4001 10µF 10µF 1kΩ -5.29 -4.42
1N4001 10µF 10µF 10kΩ -7.25 -6.51
1N4001 10µF 10µF 100kΩ -7.97 -7.63
1N4001 10µF 100µF 1kΩ -5.61 -4.64
1N4001 10µF 100µF 10kΩ -7.41 -6.80
1N4001 10µF 100µF 100kΩ -8.07 -7.80
1N4001 47µF 47µF 1kΩ -5.61 -4.55
1N4001 47µF 47µF 10kΩ -7.21 -6.46
1N4001 47µF 47µF 100kΩ -7.94 -7.64
1N4001 47µF 100µF 1kΩ -5.70 -4.70
1N4001 47µF 100µF 10kΩ -7.26 -6.63
1N4001 47µF 100µF 100kΩ -7.98 -7.93
1N4001 100µF 100µF 1kΩ -5.87 -4.66
1N4001 100µF 100µF 10kΩ -7.25 -6.74
1N4001 100µF 100µF 100kΩ -8.01 -7.81
1N4148 1µF 1µF 1kΩ -3.23 -5.49
1N4148 1µF 1µF 10kΩ -6.76 -7.13
1N4148 1µF 1µF 100kΩ -8.04 -7.91
1N4148 1µF 10µF 1kΩ -3.28 -5.47
1N4148 1µF 10µF 10kΩ -6.82 -7.08
1N4148 1µF 10µF 100kΩ -7.97 -9.98
1N4148 1µF 47µF 1kΩ -3.24 -5.48
1N4148 1µF 47µF 10kΩ -6.75 -7.06
1N4148 1µF 47µF 100kΩ -8.01 -7.90
1N4148 1µF 100µF 1kΩ -3.26 -5.44
1N4148 1µF 100µF 10kΩ -6.81 -7.15
1N4148 1µF 100µF 100kΩ -7.95 -7.82
1N4148 10µF 10µF 1kΩ -5.22 -5.40
1N4148 10µF 10µF 10kΩ -7.17 -7.10
1N4148 10µF 10µF 100kΩ -7.97 -7.77
1N4148 10µF 100µF 1kΩ -5.35 -5.69
1N4148 10µF 100µF 10kΩ -7.26 -7.15
1N4148 10µF 100µF 100kΩ -8.02 -7.87
1N4148 47µF 47µF 1kΩ -5.50 -5.56
1N4148 47µF 47µF 10kΩ -7.17 -7.12
1N4148 47µF 47µF 100kΩ -7.93 -7.77
1N4148 47µF 100µF 1kΩ -5.46 -5.53
1N4148 47µF 100µF 10kΩ -7.10 -7.08
1N4148 47µF 100µF 100kΩ -7.88 -7.67
1N4148 100µF 100µF 1kΩ -5.53 -5.43
1N4148 100µF 100µF 10kΩ -7.26 -7.10
1N4148 100µF 100µF 100kΩ -7.92 -7.73
1N5819 1µF 1µF 1kΩ -3.64 -6.33
1N5819 1µF 1µF 10kΩ -7.60 -8.03
1N5819 1µF 1µF 100kΩ -8.60 -8.76
1N5819 1µF 10µF 1kΩ -3.76 -6.60
1N5819 1µF 10µF 10kΩ -7.57 -8.01
1N5819 1µF 10µF 100kΩ -8.72 -8.77
1N5819 1µF 47µF 1kΩ -3.74 -6.37
1N5819 1µF 47µF 10kΩ -7.53 -7.99
1N5819 1µF 47µF 100kΩ -8.70 -8.56
1N5819 1µF 100µF 1kΩ -3.75 -6.45
1N5819 1µF 100µF 10kΩ -7.68 -8.10
1N5819 1µF 100µF 100kΩ -8.77 -8.81
1N5819 10µF 10µF 1kΩ -6.23 -6.70
1N5819 10µF 10µF 10kΩ -8.20 -8.15
1N5819 10µF 10µF 100kΩ -8.84 -8.89
1N5819 10µF 100µF 1kΩ -6.22 -6.56
1N5819 10µF 100µF 10kΩ -8.14 -8.11
1N5819 10µF 100µF 100kΩ -8.82 -8.76
1N5819 47µF 47µF 1kΩ -6.45 -6.52
1N5819 47µF 47µF 10kΩ -8.26 -8.17
1N5819 47µF 47µF 100kΩ -8.76 -8.65
1N5819 47µF 100µF 1kΩ -6.38 -6.51
1N5819 47µF 100µF 10kΩ -8.16 -8.06
1N5819 47µF 100µF 100kΩ -8.74 -8.62
1N5819 100µF 100µF 1kΩ -6.63 -6.81
1N5819 100µF 100µF 10kΩ -8.14 -8.05
1N5819 100µF 100µF 100kΩ -8.76 -8.65

The “Sweet Spot” Configuration

For this circuit and range of loads, higher frequencies are more robust, and CF/CL seem best when over 10µF. With the variable resistor replaced with fixed 555 astable configuration of 64.9kHz with 220Ω/1kΩ/10nF, here are some measurements with larger capacitor values:

D1/D2 R1 R2 C1 CF CL RL Vin Iin Vout Iload Pin Pout Efficiency
1N5819 220Ω 1kΩ 10nF 10µF 10µF 1kΩ     -6.39        
1N5819 220Ω 1kΩ 10nF 10µF 10µF 10kΩ     -8.01        
1N5819 220Ω 1kΩ 10nF 10µF 10µF 100kΩ     -8.58        
1N5819 220Ω 1kΩ 10nF 100µF 100µF 1kΩ     -6.77        
1N5819 220Ω 1kΩ 10nF 100µF 100µF 10kΩ     -8.12        
1N5819 220Ω 1kΩ 10nF 100µF 100µF 100kΩ     -8.96        
1N5819 220Ω 1kΩ 10nF 220µF 220µF 1kΩ 8.57 32.1mA -6.80 6.89mA 275.1mW 46.9mW 17.0%
1N5819 220Ω 1kΩ 10nF 220µF 220µF 10kΩ 8.52 26.7mA -8.14 814µA 227.5mW 6.6mW 2.9%
1N5819 220Ω 1kΩ 10nF 220µF 220µF 100kΩ 8.47 25.4mA -9.32 86µA 215.1mW 0.8mW 0.4%

That conversion efficiency looks terrible!

Fortunately(?) it turns out that this is mainly due to the 555 timer chip.

My NE555P chips are drawing 25mA with no load on pin 3. That’s much higher than the datasheet would lead me to expect.

Subtract the “cost” of running the 555 chip, and efficiencies work out closer to 77%. That’s better but still not particularly good.

Improved Efficiency

So why is the 555 drawing so much power? It seems to be due to the very low R1 value (220Ω), as hinted at on this site.

Examining the internal schematic of the 555 in the datasheet, pin 7 is simply connected via collector-emitter of an NPN transistor to ground, so it is clear why there’s a high load during discharge (VCC > 220Ω > C-E > GND).

Moderating the 555 configuration with a larger R1 and sacrificing a little speed down to 13.9kHz, the 555 timer draws only 5mA with no load. A check with a frequency counter confirms the circuit is running at 13.38kHz.

Here are some new measurements:

D1/D2 R1 R2 C1 CF CL RL Vin Iin Vout Iload Pin Pout Efficiency
1N5819 10kΩ 47kΩ 1nF 220µF 220µF 1kΩ 9.17 11.7mA -6.86 7.08mA 107.3mW 48.6mW 45.3%
1N5819 10kΩ 47kΩ 1nF 220µF 220µF 10kΩ 9.28 5.9mA -7.96 803µA 54.8mW 6.4mW 11.7%
1N5819 10kΩ 47kΩ 1nF 220µF 220µF 100kΩ 9.32 5.3mA -8.57 85µA 49.4mW 0.7mW 1.5%

OK, still not great, but the circuit is still doing a decent job of an inverting charge pump, and the power lost through the 555 has been greatly reduced.

Some Conclusions

Diode selection:

  • 1N5819 is ideal, maximising the voltage gain
  • but 1N4001 still works, with some loss, and there’s not much benefit in using 1N4148 instead

Frequency:

  • higher frequencies are more robust under varying loads (lower voltage drop at lower output impedences)

Capacitor values:

  • for this circuit and range of loads, CF and CL should be at least 10µF
  • while 10µF is workable, higher values get the circuit closer to unity gain

Output Impedence:

  • this circuit struggles to maintain voltage for low impedences (under 10kΩ)
  • understandable, since they want to rapidly deplete the output capacitor
  • for low impedence loads, the circuit would need to change so that a heavy charging current could be delivered via a BJT or FET

Oscillator:

  • the 555 chip is an expensive way to drive a low-power charge pump, being responsible for the bulk of conversion losses

Construction

Breadboard

The Schematic

The Build

Credits and References

About LEAP#146 555 TimerPower
Project Source on GitHub Return to the LEAP Catalog

This page is a web-friendly rendering of my project notes shared in the LEAP GitHub repository.

LEAP is my personal collection of electronics projects, usually involving an Arduino or other microprocessor in one way or another. Some are full-blown projects, while many are trivial breadboard experiments, intended to learn and explore something interesting (IMHO!).

The projects are usually inspired by things found wild on the net, or ideas from the sources such as:

Feel free to borrow liberally, and if you spot any issues do let me know. See the individual projects for credits where due. There are even now a few projects contributed by others - send your own over in a pull request if you would also like to add to this collection.