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Project Notes

#837 YLD8-12X1W

Reverse-engineer a faulty YLD8-12X1W LED driver, diagnose the issue, but determine the fix is not worth the effort.

Build

Notes

A friend’s LED ceiling light failed, and I was conscripted to help. I discovered that the LED driver had failed, and quickly replaced it with a SG$15 driver from a local lighting store.

driver01

I wondered what had failed with the driver and whether it was fixable, and thus this page of notes was born.

The Failure

Opening up the unit, and it’s clear the output protection diode (SF28) has failed.

I first tried replacing the diode, but to no avail. Capacitors look OK, but probing around a bit further indicates one coil in the transformer has failed open-circuit. Whether other components have also failed is unclear.

I couldn’t easily find an exact replacement for the transformer, so at this point I gave up on the repair, and decided just to use this as an opportunity to examine the circuit.

driver01 driver02 driver03

CS6552EP

The core of the driver is the CS6552EP constant current LED control IC. It is apparently an old product of CR Micro, but no mention of it remains on their website. The CS6552EP datasheet is available here.

The datasheet includes a reference application circuit:

CS6552EP-ref-circuit

Pin Symbol Function
1 GND Ground
2 ZCD Degaussing time detection
3 VCC Power
4 CS Current sampling
5,6 NC No connection
7,8 OUT Drain of the built-in high voltage power MOSFET

Circuit Design

Here’s my quick tracing of the driver circuit. The circuit is basically the same as the reference application from the datasheet, with a few extra components:

schematic

So a this point it seems pretty clear this is a terrible LED driver circuit:

  • lacks anti-surge protection varistor
  • lacks EMI suppression safety capacitor
  • minimal high-voltage/low-voltage separation

What is the Transformer?

I can’t determine the specs or find and exact replacement.

It seems however that it may be similar to an EE10-A1, for example “EE10-A1 switching power supply high-frequency transformer 220V to 5-12V maximum output 3W” (aliexpress seller listing)

eg0

Credits and References

Exploring a faulty LED driver (with schematic)

YouTube by bigclivedotcom

clip

(Flashing content.) Repair of strobing LED power supply

YouTube by bigclivedotcom

clip

LED Transformer teardown and repair - is it fixed?

YouTube by backofficeshow

clip

About LEAP#837
PowerLED

This page is a web-friendly rendering of my project notes shared in the LEAP GitHub repository.

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About LEAP

LEAP is my personal collection of electronics projects - usually involving an Arduino or other microprocessor in one way or another. Some are full-blown projects, while many are trivial breadboard experiments, intended to learn and explore something interesting.

Projects are often inspired by things found wild on the net, or ideas from the many great electronics podcasts and YouTube channels. Feel free to borrow liberally, and if you spot any issues do let me know or send a pull-request.

NOTE: For a while I included various scale modelling projects here too, but I've now split them off into a new repository: check out LittleModelArt if you are looking for these projects.

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